Best of LinkedIn: Smart Manufacturing & Industrial AI CW 43/ 44
Show notes
We curate most relevant posts about Smart Manufacturing & Industrial AI on LinkedIn and regularly share key takeaways. We at Frenus enable smart manufacturing providers with detailed, feature-by-feature competitive intelligence, ensuring faster decision-making and stronger sales positioning. You can find more info in here: https://www.frenus.com/usecases/product-feature-benchmarking-and-sales-battle-cards-know-exactly-where-you-win-where-you-lose-and-why
In this edition, Industrial automation has transitioned from isolated technological experiments to coordinated systems where artificial intelligence, robotics, and manufacturing execution systems operate cohesively across entire enterprises. Despite widespread initial success, organisations continue to encounter hurdles regarding system integration, rigorous governance, and scalable deployment across multiple facilities. Major industry stakeholders are actively addressing these challenges through open standards, consolidation, and enhanced security frameworks to protect vulnerable operational technology networks. Furthermore, the evolution of physical AI and agentic workflows is shifting human responsibilities from manual coding and operation to behaviour definition, exception management, and validation. Ultimately, achieving long-term value requires a disciplined approach that prioritises foundational standardisation and connectivity before implementing full automation and advanced analytics.
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Show transcript
00:00:00: Provided by Thomas Allgeier and Freeness, based on the most relevant LinkedIn posts about smart manufacturing and industrial AI in calendar weeks forty-three and forty four.
00:00:09: Freenes is a B to B market research company that supports Smart Manufacturing providers with building feature by feature competitive intelligence That shows exactly how their product stacks up against the competition.
00:00:19: you can find more info In the description.
00:00:22: so today we're unpacking the absolute top trends in smart manufacturing and industrial AI that are currently driving conversations across LinkedIn.
00:00:30: Right, it's a fast-paced no fluff deep dive today because well the sources show a massive shift.
00:00:35: I mean Industrial AI is officially moving out of those isolated tiny pilots into you know coordinated enterprise white systems.
00:00:42: It really is.
00:00:43: And to understand we need look at first big theme which how the way engineers actually build automation is fundamentally changing its all thanks to Agentec AI.
00:00:52: Oh, definitely.
00:00:53: I want to jump right into the example Michael Gromis shared.
00:00:56: he gave The AI model Claude an electrical schematic and a process description And Claude didn't just give him generic advice
00:01:03: Right it actually configured the hardware in TIA portal.
00:01:06: Yeah It wrote the PLC program and even tested against A digital twin
00:01:11: Which is wild.
00:01:13: So you have an AI Interpreting physical constraints from basic schematic and translating that Into executable machine logic.
00:01:22: But wait, so are automation engineers essentially moving from like being authors who write the code to being editors?
00:01:29: Who manage the context?
00:01:31: that is exactly The transition taking place.
00:01:33: I mean Sebastian Christcher brought this up too.
00:01:35: He noted that Gen AI can now build pharma operator screens in thirty minutes.
00:01:41: Wow Thirty minutes.
00:01:42: yeah That used to take weeks of repetitive work
00:01:45: Exactly
00:01:46: and so that shifts the engineering effort entirely toward ensuring clean data models defining clear roles and setting up traceability for validation.
00:01:55: Because you can't just let the AI run wild in pharma?
00:01:57: No, absolutely not!
00:01:59: The human becomes the final guarantor of quality
00:02:02: And it's interesting to see how vendors are actually adapting to this editor role.
00:02:06: Rahul Patel and Subhajit Bodak talked about Rockwells Factory Talk Conductor.
00:02:11: They're positioning it to orchestrate AI agents across the whole engineering life cycle
00:02:15: Right like connecting Studio.
00:02:17: five thousand Logix designer and emulate three D Yeah,
00:02:20: and they're using Nemotron so manufacturers can run open models securely inside their own environments.
00:02:26: Which is huge for security!
00:02:28: You aren't shipping proprietary PLC logic off to a public cloud.
00:02:32: Tobias Gerhardt in Hans-Michael Kraus discussed a really similar approach with ControlX's Agent IX.
00:02:38: Oh right where it embeds AI directly into the ControlX tools?
00:02:41: And generates IEC six eleven thirty one dash three PLC code.
00:02:46: But the brilliant part is it specifically avoids vendor lock-in by letting user choose their own language model.
00:02:52: Okay, but if AI's writing smarter code locally at machine level that intelligence hits a massive bottleneck.
00:02:58: If the factory brain, MES isn't connected to rest of business
00:03:02: No for sure.
00:03:03: Which brings us to the manufacturing execution system or MES and enterprise integration?
00:03:09: Chacobo Euleric Casal shared recent report surveying one thousand five hundred sixty manufacturers
00:03:14: And numbers were kind Jarring, right?
00:03:16: Very.
00:03:17: Ninety-three percent have an MES but only twenty three percent Have fully integrated it across the enterprise.
00:03:23: So when you ask what's happening across all plants someone just like opens Excel.
00:03:28: pretty much It's a decision problem not a technology problem.
00:03:32: By the way real quick if you're finding this breakdown valuable make sure You subscribe to the show so you don't miss our future deep dives.
00:03:38: But yeah why is that bottleneck so bad?
00:03:41: well William D explained it perfectly.
00:03:43: He said manufacturing often acts like six different planets ERP, MES supply chain management They're all treated as competing tech rather than six connected perspectives on the same business
00:03:55: which is wild.
00:03:56: But vendors are definitely forcing this integration now.
00:03:58: Cullen Massin highlighted that SAP digital manufacturing a sunsetting its legacy MII and ME systems by twenty
00:04:05: thirty.
00:04:05: Right.
00:04:05: There's shedding that custom code debt to capture of The Greenfield running core S for H&A
00:04:11: burning the boats basically.
00:04:12: And SAP is also deploying model context protocol servers on the edge, so local machine vision models can query plant states without cloud latency.
00:04:21: Because a two hundred millisecond round trip to the Cloud is a deal breaker on a fast conveyor belt.
00:04:26: Met and Kaplan actually echoed this shift too noting Siemens Ops Center.
00:04:30: MES is being promoted from A system of record To an AI powered System Of Intelligence.
00:04:36: But wait, John Eunice brought up a pretty harsh operational reality check here.
00:04:40: You can't have enterprise intelligence without standardized data?
00:04:44: Oh absolutely!
00:04:45: He pointed out that if you had the exact same KPI across five plants...you often get five different answers.
00:04:51: Right, because one plant measures downtime differently than another and tools like litmus data catalog are emerging purely to fix these shared metric definitions before they just ruin enterprise reporting.
00:05:02: Exactly!
00:05:02: The AI just inherits the chaos if the data isn't clean.
00:05:06: Okay so once you have standardized data in an integrated Enterprise that intelligence finally gets pushed down into a physical factory floor which brings us to physical AI.
00:05:16: Yeah...and the use cases here are incredible.
00:05:18: Cedric Nike Rev, Lebedarian and Karthik Amirtherajan all discussed the Siemens Air Long & Electronics Factory.
00:05:26: Where they're using NVIDIA Omniverse right?
00:05:28: Yep
00:05:28: to generate synthetic training data for robot arms so that robots can dynamically correct unexpected packaging placements.
00:05:35: They are moving from pre-programmed rules To actual adaptable physical AI
00:05:41: And a sheer scale of infrastructure powering.
00:05:43: this is just mind-bending.
00:05:45: Vladimir Troy and Ali Hadari talked about Foxconn's NVIDIA powered AI factory,
00:05:51: right?
00:05:51: They are achieving two point four eight times faster training on a hundred twenty billion perimeter models
00:05:57: processing at trillion tokens in twelve days And they cut production scheduling hours by twenty five percent.
00:06:03: the speed is what gets me.
00:06:05: Alvin Clark ran this experiment highlighting The Insane Speed of Vision AI specifically.
00:06:10: Oh I
00:06:11: saw that He gave a vision language model, a quality checklist.
00:06:15: Yeah and it answered eight questions in just eighty four point six milliseconds
00:06:19: which
00:06:20: remarkably was only eight milliseconds more than they took to answer single question.
00:06:25: Wait really?
00:06:27: So adding seven complex rules barely touched the latency.
00:06:30: Exactly The heavy lifting is processing image.
00:06:32: initially Rob Kemp noted that NVIDIA VSS blueprint can now deploy visual AI agent under thirty minutes.
00:06:41: I mean, that's great for digital environments but i have to push back a bit on the hype because deploying robots on a messy real world shop floor is completely different story.
00:06:50: Totally fair and Stefan Winkler made a great point about that with the Control-X humanoid robot Roxy
00:06:56: The one that specifically skips having legs right?
00:06:58: Yeah
00:06:59: it uses a mature mobile platform instead Because he needs to work in a real factory today.
00:07:04: Now just look cool doing back flips into viral
00:07:06: video Exactly.
00:07:08: Craig McDonald also highlighted a really practical deployment with the fashion and doctor logistic solution.
00:07:14: They use an AI robot trainer to help vision-based robots adapt to constantly changing fashion packaging
00:07:19: because clothing doesn't hold rigid shape, it's a brilliant application.
00:07:23: but you know putting AI in charge of physical assets and critical processes brings us to The biggest hurdle standing in the way of scale
00:07:31: right security compliance And keeping that human in the loop.
00:07:34: yeah the cybersecurity vulnerabilities alarming.
00:07:37: Zachariah Sankara pointed out that default OT protocols like Modbus TCP, Ethernet IP, IEC- one oh four.
00:07:46: they completely lack basic authentication and encryption.
00:07:49: And Patrick Ho really backed up the severity of this.
00:07:53: he noted that forty six percent of manufacturers were hit by cyber incidents in the past twelve months.
00:07:58: it's a massive blind spot.
00:08:00: then there is the compliance nightmare removing humans from process.
00:08:05: Niraj Kishwani shared a chilling quote from an FDA warning letter regarding the drug manufacturer.
00:08:10: What did it say?
00:08:11: It literally said, The AI agent you used never told you that was required.
00:08:16: Oh wow So the AI wrote production records but just completely skipped process validation.
00:08:22: Exactly
00:08:23: Because general purpose model doesn't inherently know what companies.
00:08:27: specific internal quality systems
00:08:30: brilliant speed reading intern who just confidently ignores federal law because nobody explicitly told them about it.
00:08:37: That is the perfect analogy, and this leads right into Binwang's observation on scaling human expertise.
00:08:43: Oh with ad nox AI enabled real-time operations center
00:08:46: Right It allows their engineers to support two or three times more offshore drilling rigs.
00:08:52: But Wang warrants that greater coverage doesn't automatically mean better oversight
00:08:56: Because of the cognitive load
00:08:57: Exactly.
00:08:58: Can an engineer supporting three times as many assets still properly investigate ambiguous conflicting signals under pressure?
00:09:06: Yeah, that's a huge question!
00:09:07: You can't just stretch human attention infinitely without consequences.
00:09:11: Well if you enjoyed this episode new episodes drop every two weeks.
00:09:14: also check out our other editions on digital construction and connected tools & equipment.
00:09:19: Thank you so much for listening And remember to subscribe.
00:09:22: I Just want to leave you with one final provocative thought to mull over, building on a point from amidst Sharma in the sources.
00:09:29: As machines factories and enterprise systems all become highly intelligent an autonomous every manufacturer will have access to the exact same AI capabilities right.
00:09:39: so In that world how you protect your company's unique alpha?
00:09:43: That specific operational knowledge And those trade-offs they give you of your competitive edge So that AI actually amplifies it rather than just commoditizing?
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